⚲ First Philippine Industrial Park, Ulango, Tanauan City, Batangas, Philippines

Led a team in configuring Airbus (Business Class seating and Cabin) and Boeing (Lavatory) products:

• Created Bills of Materials (BOM) from engineering design releases to manufacturing setup processes, inputting parts into the ERP system (SAP) to generate demand for Supply Chain Management (SCM) and manufacturing work orders.
• Developed Bills of Process (BOP) by creating work centers in the PLM system, routing work instructions to the Manufacturing Execution System (MES) for technicians to follow step-by-step.
• Authored detailed Work Instructions for production sequences using PLM software, Visio, and Acrobat PDF, ensuring clarity in operational processes.

Strategized plans to meet daily targets, compile monthly reports, and support production issues through:

• Conducting Tier 1 meetings for daily and weekly target alignment with team members.
• Participating in Tier 2 meetings with all department supervisors to address production issues.
• Collaborating in Tier 3 meetings with managers for escalated concerns.

Managed system improvements using the DIVE (Define, Investigate, Verify, Execute) methodology:

• Automated the creation of Manufacturing BOMs, reducing lead time from 5 days to 2 days by developing macro tools and streamlining repetitive processes.
• Designed a new production flow for machine cutting of raw materials, decreasing lead time for technicians.
• Established a process for addressing SCM demand issues in SAP, integrating with planning teams and SCM demand systems to manage frequent engineering change releases.
• Led process documentation efforts, facilitating a CORE event with the engineering team to discuss SIPOC, DFMA, process flow, and VSM.

Engineered efficient layouts for equipment and workspaces:

• Implemented projects using Augmented Reality (AR) and Virtual Reality (VR) for work instructions, enhancing training programs for new technicians.

Provided technical support and ensured compliance with production methods:

• Reviewed and supported production issues related to BOM, BOP, and SAP systems, ensuring smooth operations.

⚲ Everett, Washington, USA

Objectives and Activities:

• Business Meetings: Participated in high-level discussions with branch leaders to review ongoing projects, discuss strategic initiatives, and set the direction for future collaborations.
• Goal Alignment: Worked closely with the leadership team at the Everett branch to align on key business objectives, ensuring that all teams were working towards the same goals.
• Process Mapping and VSM: Conducted a detailed process mapping and Value Stream Mapping (VSM) exercise to analyze the current state of operations and develop a streamlined future state that enhances efficiency and reduces waste.

⚲ Kilkeel, Newry, United Kingdom

Objectives and Activities:

• Benchmarking Manufacturing Processes: Conducted a thorough analysis and comparison of existing manufacturing processes at the Kilkeel branch to identify best practices and areas for improvement.
• Technology Transfer: Facilitated the transfer of advanced manufacturing technologies from the Kilkeel branch to the Philippines, ensuring smooth integration and adaptation of these technologies into the local operations.
• Customer Engagement: Held strategic meetings with key customers to discuss their needs, expectations, and feedback, fostering stronger relationships and ensuring alignment with their requirements.

⚲ First Philippine Industrial Park, Ulango, Tanauan City, Batangas, Philippines

Airbus A350 XWB Galleys Configuration:

• Supervised the creation of Bill of Materials (BOM) by translating engineering design releases into the ERP system (JD Edwards) for manufacturing setup.
• Implemented Engineering Change Requests (ECRs) by evaluating drawing changes and ensuring manufacturing capability alignment within the ERP system.
• Revised and updated Electronic Work Instructions to reflect engineering changes, ensuring accurate and efficient production processes.

Production and Reporting:

• Developed daily plans to meet target requirements, supported production issue resolution, and presented findings at Tier 2 production line meetings.
• Led the monitoring of NPI engineers, ensuring seamless integration and optimization of new product releases, and facilitated deployment readiness using NPI checklists and key task monitoring.
• Created and submitted monthly reports on scrap induced by design engineering or production execution, and aligned labor hours with departmental targets.
• Optimized loose parts management and packaging processes, resulting in a 40% reduction in production floor inventory.
• Designed a system flow for a new business unit, leveraging profit-sharing strategies, and secured management approval for establishing the unit within the SAP framework.

⚲ First Philippine Industrial Park, Ulango, Tanauan City, Batangas, Philippines

• Developed electronic work instructions for production technicians to ensure accurate and efficient execution of tasks.
• Controlled the Bill of Process and conducted internal audits driven by Engineering Change Notices (ECNs) to maintain process integrity.
• Monitored and improved yield within assigned assemblies, ensuring optimal production efficiency.
• Identified efficiency issues and suggested improvements to enhance overall production performance.
• Investigated problems, analyzed root causes, and implemented effective resolutions to maintain smooth operations.
• Implemented cost reduction initiatives while maintaining high quality standards to optimize resource utilization.
• Created detailed technical reports to document findings and support decision-making processes.
• Enhanced product quality by investigating and addressing issues, resulting in improved customer satisfaction.

⚲ First Philippine Industrial Park, Ulango, Tanauan City, Batangas, Philippines

• Assessed and implemented Engineering Change Notices within the Bill of Materials, ensuring accurate reflection of design updates.
• Audited Bill of Materials and JD Edwards entries to maintain data accuracy and compliance.
• Evaluated new design releases to determine whether components should be purchased externally or manufactured in-house, collaborating with purchasing and manufacturing teams.

⚲ First Philippine Industrial Park, Ulango, Tanauan City, Batangas, Philippines